The "i" in the core concept of Omron Industrial Automation "i-Automation!" is "innovation", which refers to the idea that innovation in manufacturing involves inspiring innovation with the strong will of value creation.
In 2015, a new intelligent manufacturing concept called "i-Automation!" was introduced, and intelligent manufacturing was implemented at three levels: intelligent, integrated, and interactive. Truth and essence.
i-Automation concept
Integrated "control upgrade"
Utilize machinery to pursue high speed and high precision to achieve higher productivity
Arc interpolation vibration suppression technology
No matter how you shake, no matter how fast you run, whether it is a straight line or an arc, after applying the circular interpolation vibration suppression technology, the object you are carrying can always be stopped completely stationary.
The left side object takes more than 4 seconds to return to a stationary state after performing a normal quick circle drawing action. The right side object uses Omron's circular interpolation vibration suppression technology while it is in motion. After the completion of the action, it takes only less than half a second to be completely still, and the waiting efficiency is more than 8 times the original!
Solve the vibration problems that have existed in the handling of objects (solid/liquid) for many years, and bring about a dramatic increase in the productivity of equipment.
In the face of complex running trajectories, no complicated programming is required, as long as the source file of the running track is imported, infinitely fitting trajectory actions can be realized.
The G code is imported into the NJ controller. NJ will compile and analyze the G code and directly convert it into a coordinate instruction. In the course of action, it is possible to predict the offset compensation of the synchronous control, and automatically calculate the compensation amount for the instruction to suppress the deviation occurring when the speed changes, and the precision is as high as ±0.01 mm.
The introduction of trajectory control technology not only greatly improves the accuracy of complex motion, but also saves a lot of manual programming time, so that the production quality and efficiency are improved in all directions!
Intelligent "intelligent"
Using information to balance production efficiency and quality
Parts Inspection System
The parts detection system is equipped with Omron's latest vision systems, industrial cameras, sensors, laser marking machines and other testing equipment. It collects, analyzes, stores, manages, and visualizes the data of each link in the production of parts to achieve highly-informed parts production.
When the light emitter of the photosensor shifts, resulting in a decrease in the amount of received light, an alarm is immediately given.
When the measured object exceeds the detection distance of the proximity sensor, causing the detected amount to drop, an alarm prompt is given immediately!
With the on-site status data, the EtherCAT, EtherNet/IP network transmits information and feedback information to achieve "visualization" of the entire production process!
Interactive "New coordination of humans and machines"
Pursue cooperation between robots and humans, reliable and safe
Robot unmanned chemical plant
Omron uses FH vision and robots for communication to visually guide the robot, and uses NJ control to communicate with the dispatch manager of the mobile robot to achieve automatic transport between the production line and storage. The moving and handling of mobile robots and automatic loading and unloading between workstations not only save the factory's manual transportation costs, but also improve product traceability and reduce the possibility of manual handling errors.
Take a look at how various robots work together!
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STEP 1:
The parallel robot Hornet removes the item from the LD mobile robot's tray and places it on the conveyor belt, which conveys it to the next station.
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STEP 2:
The SCARA Robot Cobra incorporates a visual inspection system to identify the surface of the item and accurately sort it to the designated position on the tray according to a preset sequence.
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STEP 3:
The LD mobile robot automatically finds the path, transports the items on the pallet to the designated station, and waits for the next operation.
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STEP 4:
The six-axis articulated robot Viper puts items delivered by the LD robot onto the final console.
At this point, the process is completed. Throughout the entire process, no human intervention is required and all processes are “unmannedâ€.
Let's look at what robots "employees" are employed in "unmanned chemical plants"?
Parallel Robot Hornet
Hornet is suitable for the food, pharmaceutical and daily chemical industries. It is a parallel robot with high load, high speed and high precision. The servo amplifier and controller are fully embedded in the robot itself (control and control integration), reducing wiring and saving floor space, and have IP65 protection rating.
The LD robot is an indoor autonomous navigation vehicle (AIV). It can be easily placed in various spaces such as automotive, electronic parts, food, medical, and other manufacturing sites or logistics warehouses. Can automatically avoid people, obstacles, etc., and autonomously think about the most suitable path to achieve the on-site transportation of goods.
High-performance four-axis SCARA robots are suitable for applications such as mechanical assembly, material handling and packaging. Provides two mounting methods for tabletop and suspension.
Six-axis articulated robots are suitable for mechanical assembly, material handling, packaging and pallet packaging.
Automotive Connector 27P External Thread Assembly
Automotive Connector 27P External Thread Assembly
Automotive Connector 27P External Thread Assembly
ShenZhen Antenk Electronics Co,Ltd , https://www.antenkwire.com