How to effectively solve the problem of LED heat dissipation

What should I do if the LED bulb is hot? LEDs generate heat, and many people think that LEDs are cold light sources. This is just the principle of LED lighting.

LED bulb heating causes:

The reason why the LED bulb is heated is because the added electric energy is not converted into light energy, but a part is converted into heat energy, and the electro-optical conversion efficiency is about 20~30%. That is to say, about 70% of the electrical energy becomes heat.

Specifically, the LED junction temperature is caused by two factors:

First, the internal quantum efficiency is not high, that is, when electrons and holes recombine, photons cannot be generated 100%, and it is generally called "current leakage" to lower the recombination rate of carriers in the PN region. Multiplying the leakage current by the voltage is the power of this part, which is converted into heat, but this part is not the main component, because the internal photon efficiency is now close to 90%.

Second, the internally generated photons cannot be completely emitted outside the chip and finally converted into heat. This part is mainly because the current external quantum efficiency is only about 30%, and most of it is converted into heat.

As mentioned above, although the incandescent lamp has a very low light efficiency of only 151m/W, it converts almost all of its electrical energy into light energy and radiates it. Because most of the radiant energy is infrared, the light efficiency is very low. But it eliminates the problem of heat dissipation.

LED bulb cooling solution:

To solve the heat dissipation of LED bulbs, we mainly start from two aspects. Before and after packaging, it can be understood as LED chip heat dissipation and LED bulb heat dissipation. The heat dissipation of the LED chip is mainly related to the selection and process of the substrate and the circuit. This article mainly introduces the heat dissipation of LED bulbs, because any LED will be made into lamps, so the heat generated by the LED chips will always be dissipated into the air through the outer casing of the lamps. If the heat dissipation is not good, because the heat capacity of the LED chip is small, a little bit of heat accumulation will cause the junction temperature of the chip to increase rapidly. If it is operated at a high temperature for a long period of time, its life will be shortened very quickly. However, there is a lot of way for this heat to actually lead the chip to the outside air. Specifically, the heat generated by the LED chip comes out of its metal heat sink block, first passes through the solder to the PCB of the aluminum substrate, and then passes through the thermal conductive glue to the aluminum heat sink. Therefore, the heat dissipation of LED hotel engineering lamps actually includes two parts: heat conduction and heat dissipation.

However, the heat dissipation of the LED lamp housing may have different options depending on the power level and the place of use. There are mainly the following cooling methods:

Aluminum fins: This is the most common way to dissipate heat, using aluminum fins as part of the enclosure to increase heat dissipation.

Thermally conductive plastic case: Fill the thermal conductive material during injection molding of the plastic case to increase the heat conduction and heat dissipation capability of the plastic case.

Air hydrodynamic heat dissipation: Air fluid mechanics uses the shape of the lamp envelope to create convective air, which is the lowest cost way to enhance heat dissipation.

The interior of the fan lamp housing uses a long-life and efficient fan to enhance heat dissipation: low cost and good effect. However, it is more troublesome to change the fan, and it is not suitable for outdoor use. This design is rare.

Heat pipe heat dissipation technology: The heat pipe uses heat pipe technology to guide heat from the LED chip to the heat sink fin of the case. This is a common design in large luminaires such as street lights.

Surface radiation heat treatment treatment of the surface of the lamp housing for radiation heat treatment: simply apply the radiation heat dissipation coating, which can be radiated away from the surface of the lamp housing.

Mini Circuit breakers, also named as the air switch which have a short for arc extinguishing device. It is a switch role, and also is a automatic protection of low-voltage electrical distribution. Its role is equivalent to the combination of switch. Fuse. Thermal Relay and other electrical components. It mainly used for short circuit and overload protection. Generally, According to the poles, Mini Circuit Breaker can be divided into 1P , 1P+N , 2P, 3P and 4P.


Miniature Circuit Breaker

Miniature Circuit Breaker,Electronics Miniature Circuits Breaker,Automatic Miniature Circuit Breaker,Mini Circuit Breaker

Wenzhou Korlen Electric Appliances Co., Ltd. , https://www.korlenelectric.com